Explosions caused by flammable gases like methane pose serious threats to industrial operations and public safety. In a groundbreaking study, a team of researchers has discovered an innovative way to suppress these dangerous gas explosions using a unique combination of materials. By blending sodium bicarbonate (NaHCO3) and fly ash, the researchers have developed a highly effective composite powder that can significantly reduce the destructive impact of gas explosions in pipeline networks. This discovery not only enhances safety but also paves the way for more advanced explosion prevention technologies. Methane, Explosion, Sodium bicarbonate, Fly ash
Combating the Threat of Gas Explosions
Flammable gases, such as methane, are widely used in industrial and energy applications. However, the risk of gas explosions poses a constant threat to the safety of workers and the surrounding environment. These explosions can generate powerful shock waves and intense flames, causing significant damage and posing a serious challenge to the operators of pipelines and other gas-related facilities.
Exploring Innovative Explosion Suppression Techniques
To address this pressing issue, a team of researchers has conducted an in-depth investigation into the use of composite materials as a means of suppressing gas explosions. The study, led by Jinzhang Jia, Shiwen Shan, Peng Jia, and Xianru Zhang, focused on the effectiveness of a powder blend containing sodium bicarbonate (NaHCO3) and fly ash in mitigating the destructive effects of gas explosions within pipeline networks.

Constructing a Realistic Experimental Setup
The researchers built a specialized experimental pipeline network system to simulate the real-world conditions of gas explosions. This system allowed them to accurately measure the key parameters of the explosion, such as peak shock wave pressure, flame wave propagation speed, and peak flame temperature. By testing various ratios of NaHCO3 and fly ash, the team was able to identify the optimal composition for effectively suppressing the gas explosion.
Unveiling the Synergistic Suppression Effect
The results of the study were quite remarkable. The researchers found that the composite powder of NaHCO3 and fly ash demonstrated superior performance in suppressing methane explosions compared to the use of either material alone. As the proportion of NaHCO3 in the composite powder increased, the explosion suppression effect significantly improved.

Fig. 2
Unlocking the Microscopic Mechanism
To understand the underlying mechanisms behind this enhanced suppression, the researchers delved into the molecular-level interactions using Density Functional Theory (DFT) and Transition State Theory (TST). They discovered that the key reactive species involved in the gas explosion chain reaction, such as O, OH, H, and O2, were effectively consumed by the components of the composite powder.
Optimizing the Explosion Suppression Performance
The study found that the optimal suppression effect was achieved when the NaHCO3 loading was 40% in the composite powder. At this composition, the peak overpressure, flame wave propagation speed, and flame temperature were reduced by an impressive 74.42%, 81.93%, and 68.71%, respectively, compared to the conditions without any explosion suppression measures.

Fig. 3
Broader Implications and Future Directions
The findings of this research not only enhance our understanding of the fundamental mechanisms behind gas explosion suppression but also have significant practical implications. The NaHCO3/fly ash composite powder could be a game-changer in improving the safety of gas-related industries, reducing the risk of catastrophic accidents and protecting both workers and the surrounding environment.

Fig. 4
Moving forward, the researchers suggest exploring the performance of this composite powder under various environmental conditions, such as changes in pressure and humidity, to further improve its reliability and applicability. Additionally, investigating the suppression of other types of gas explosions, such as those involving coal dust, could lead to even more comprehensive solutions for enhancing industrial safety.
Author credit: This article is based on research by Jinzhang Jia, Shiwen Shan, Peng Jia, Xianru Zhang.
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