Researchers have discovered an innovative way to transform waste from the sesame processing industry into a highly effective adsorbent material for removing harmful dyes from wastewater. By converting sesame shells into activated carbon, they have created a low-cost, eco-friendly solution to a pressing environmental challenge. This breakthrough could have significant implications for the textile industry and beyond, paving the way for more sustainable waste management practices.
Tackling the Dye Dilemma
The textile industry is a major contributor to water pollution, with the discharge of dye-containing wastewater posing a significant threat to aquatic ecosystems and human health. Synthetic dyes, particularly direct dyes, are widely used in textile manufacturing and are notoriously difficult to remove from water due to their complex chemical structures and poor biodegradability.

Conventional wastewater treatment methods often struggle to effectively eliminate these pollutants, underscoring the urgent need for innovative solutions. That’s where the research team, led by scientists from Shahid Sadoughi University of Medical Sciences in Iran, stepped in with a groundbreaking approach.
Transforming Waste into Wonder
The researchers set out to tackle this challenge by exploring the potential of activated carbon derived from a readily available agricultural waste – sesame shells. Sesame is a widely cultivated crop, and the processing of sesame seeds generates a significant amount of shell waste, which is often simply discarded, contributing to environmental pollution.

Fig. 2
The researchers developed a simple yet ingenious method to convert these sesame shells into a highly porous and effective adsorbent material. By subjecting the shells to chemical activation with phosphoric acid and thermal treatment, they were able to create a activated carbon with a remarkably high surface area of 525 square meters per gram.
Exceptional Dye Removal Capabilities
The team then tested the performance of this activated carbon in removing various direct dyes from aqueous solutions, focusing on the commonly used direct brown 103 (DB103) dye. The results were nothing short of impressive – the activated carbon was able to remove up to 98.39% of the DB103 dye under optimal conditions.

Table 1 Analysis of variance for DB103 adsorption onto the adsorbent.
The researchers also investigated the adsorption kinetics and isotherm models, revealing that the process followed a pseudo-second-order kinetic model and was best described by the Freundlich isotherm, indicating a heterogeneous adsorption process.
Unlocking the Potential of Waste-Derived Adsorbents
The findings of this study have significant implications for the textile industry and beyond. By transforming a readily available agricultural waste into a highly effective adsorbent, the researchers have demonstrated a sustainable and cost-effective approach to tackling the problem of dye-contaminated wastewater.
Moreover, the activated carbon derived from sesame shells also showed promising results in removing other direct dyes, such as direct red 80 (DR80), direct blue 21 (DB21), and direct blue 199 (DB199), highlighting its versatility and potential for broader applications.
Toward a Greener Future
This research not only provides a practical solution to a pressing environmental issue but also underscores the importance of exploring waste-derived materials as valuable resources. By upcycling sesame shells into a high-performance adsorbent, the researchers have paved the way for a more sustainable and circular approach to waste management.
As the world grapples with the challenges of environmental pollution, studies like this offer a glimmer of hope, demonstrating that innovative thinking and a commitment to sustainability can lead to transformative solutions that benefit both the environment and society.
Author credit: This article is based on research by Setareh Sadeghy, Seyedeh Mahtab Pormazar, Mohammad Taghi Ghaneian, Mohammad Hassan Ehrampoush, Arash Dalvand.
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